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ADFS-2001 SUBMERGED ARC WELDING MACHINE FOR EMBEDDED INSERTS

The device ADFS-2001 is designed for automatic arc welding of embedded parts under a layer of flux. Welding of reinforcing steel bars of smooth and periodic profile to flat surfaces of rolled steel is exercised as back-to-back angles. ADFS device construction involves manual load of bars, metal sheets and flux.

Dimensions of embedded parts

Thickness of the embedded part sheet 6 to 30 mm
Diameter of reinforcing bar (Class AI, AII, AIII) 8 to 20 mm
Length of the reinforcing bar (Class AI, AII, AIII) 90 to 1000 mm

Advantages of ADFS -2001 device

  • Manual horizontal movement of the bar clamping mechanism with subsequent fixation during welding, to weld anchors at given coordinates.
  • Moving along axes: X - 400 mm, Y - 400 mm
  • The control unit can store up to 20 welding programs in memory and use a specified cycle of operation in automatic mode:
  1. Feed the reinforcing bar during welding
  2. Turn on the welding current and turn it off after the cycle is completed.
  3. Ignite the arc when the rod is detached, burn the arc when the rod is fixed
  4. Flash upset to the bath with molten metal
  5. Crystallization

Composition of the welding device ADFS -2001

  • ADFS -2001 device with control unit
  • Rectifier (source) of direct current, type VDU-1204

Additional options:

  • Autonomous compressor device
  • Inverter welding power source (welding device ADFS -2001I)
  • Flux for welding

 

 

 

         *Please pay attention that the technical specification and the appearance of the equipment placed on this web-site are only for informational purpose and are not a public offer. The producer reserves the right to make any changes.

         **Copying the data without permission of the web-site administration is prohibited.

Mains voltage at 50Hz frequency
Type of welding current
Welding current polarity
3x380V
direct (rectified)
reverse
Limits of secondary current regulation 200 - 2000 A
Rated continuous welding current 1250 A
Minimum welding current 200 A
Grid current consumption at rated load 156A
No-load voltage, not more than 85V
Rated operating voltage 60V
Power at 60% duty cycle 102 kVA
Welding power control smooth
Welding cycle time:
- afterburning time
- arc burning time
- flash-upset time
- crystallization time


0.1 to 9.9 s
0.1 to 9.9 s
0.1 to 9.9 s
0.1 to 9.9 s

Drive of rod relocation during welding pneumatic straight
Nominal compressed air pressure 0,5 MPa
Rod length, not less than 90 mm
Minimum distance from the edge of the plate to the axis of the rod, depending on the diameter of the rod 10 to 30 mm
Minimum distance between rods in clearance Maximum distance between the outer axes of welded rods 35 mm 450 mm
Overall dimensions (LxWxH), not more than:
- device
- source of welding current

1000х1350х1600 mm
1060x690x1020 mm
Weight, not more than - device - source of welding current 220 kg 530 kg
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